Skip to main content

The future begins with lightweight construction.

Meet us at the Caravan Salon Düsseldorf | August 28 – September 6, 2026 | Hall 13 | Booth A95

With our all-electric concept car and AIRPLY®, we’re demonstrating how smart lightweight construction makes caravan and motorhome manufacturing lighter, more efficient, and future-proof.

Discover solutions for tomorrow’s mobility—developed with technical expertise, innovative materials, and a clear goal: more possibilities through less weight.

Developed Together

Together with our technology partner CityFreighter, we have created a fully electric technology demonstrator for motorhome construction.

Everything from a single source

From the initial concept through development and design to the production of the complete interior, the entire project is carried out in-house.

Consistent implementation of lightweight construction

By using our innovative AIRPLY® sandwich panel, we demonstrate the potential that intelligent lightweight construction offers for future electric recreational vehicles.

Developed Together

Together with our technology partner CityFreighter, we have created a fully electric technology demonstrator for motorhome construction.

Everything from a single source

From the initial concept through development and design to the production of the complete interior, the entire project is carried out in-house.

Consistent implementation of lightweight construction

By using our innovative AIRPLY® sandwich panel, we demonstrate the potential that intelligent lightweight construction offers for future electric recreational vehicles.

Shaping the Future Together

The concept car was built on a fully electric vehicle platform from our partner CityFreighter. Together, we combine innovative vehicle technology with consistent lightweight construction and showcase new possibilities for the next generation of electric motorhomes. We developed and implemented the entire interior—from conception through design and manufacturing to the realization of all furniture and interior elements. The interior was consistently designed using AIRPLY® to demonstrate the potential of intelligent lightweight construction solutions for the next generation of electric recreational vehicles.

AIRPLY®

With AIRPLY®, we have developed an innovative sandwich panel that replaces traditional plywood panels in many applications while being significantly lighter. The result: greater payload capacity, more economical use of materials, and maximum stability—without compromising on workability or quality.

Up to 45% weight reduction

An average of 130 kg more payload

100% compatible with existing manufacturing processes

Thin plywood face layers

Lightweight wood species such as poplar, E-Wood, or Ilomba, sourced primarily from sustainable European forestry. Available in various thicknesses—2.0 mm and 3.5 mm as standard.

High-tech XPS foam core

Dimensionally stable, moisture-resistant, and resistant to compression and tension. The compacted surface ensures precise further processing. The EN 13164-certified XPS foam is produced in an environmentally friendly manner.

Thin plywood face layers

Lightweight wood species such as poplar, E-Wood, or Ilomba, sourced primarily from sustainable European forestry. Available in various thicknesses—2.0 mm and 3.5 mm as standard.

High-tech XPS foam core

Dimensionally stable, moisture-resistant, and resistant to compression and tension. The compacted surface ensures precise further processing. The EN 13164-certified XPS foam is produced in an environmentally friendly manner.

Weight That Matters

AIRPLY® reduces the weight of a 15 mm-thick panel by an average of 45% compared to a traditional plywood panel. This allows for approximately 130 kg of additional payload and creates valuable reserves for future vehicle concepts.

Impressive Stability

Less weight also means less inertial mass. As a result, vibrations encountered while driving exert less force on furniture, hardware, and fasteners. At the same time, AIRPLY® offers outstanding screw pull-out resistance and high dimensional stability.

Cost-Effective Production

Using state-of-the-art manufacturing technology, we produce AIRPLY® efficiently, consistently, and to a consistently high standard of quality. This makes our sandwich panel an economically attractive solution for series production.

Improved Interior Climate

Thanks to the reduced wood content in the sandwich construction, AIRPLY® improves air quality in the vehicle interior. An added bonus for comfort and well-being.

Fits into Your Production

AIRPLY® can be processed without modifying existing manufacturing processes. Sawing, milling, edging, or laminating are carried out using familiar methods and machinery. This makes the transition to lightweight construction quick, cost-effective, and requires no additional training.

    Let’s talk about lightweight construction.

    Whether it’s concept cars, AIRPLY®, or custom lightweight solutions—we’d be happy to show you how to reduce weight and unlock new potential for your vehicles.

    Contact us now or visit us in person at the Caravan Salon 2026 in Düsseldorf – Hall 13 | Booth A95.

    Dennis Weiss

    Sales management and special projects
    BE/NL/LU

    phone +49 7124 9298-218
    mobile +49 160 7880165
    This email address is being protected from spambots. You need JavaScript enabled to view it.

    aa

    Andreas Längst

    DE/AT/CH

    phone +49 7124 9298-113
    mobile +49 171 4600726
    This email address is being protected from spambots. You need JavaScript enabled to view it.

    Conrad Leitner

    DE/AT/CH

    Telefon +49 7124 9298-189
    Mobil +49 151 25240908
    This email address is being protected from spambots. You need JavaScript enabled to view it.

    Marc Saier

    US/UK/AUS/SE/ES

    phone +49 7124 9298-117
    mobile +49 174 9269462
    This email address is being protected from spambots. You need JavaScript enabled to view it.

    Esther Miller

    FR/IT

    phone +49 7124 9298-146
    mobile +49 171 7890863
    This email address is being protected from spambots. You need JavaScript enabled to view it.

    Patrick Hefler

    Sales

    phone +49 7124 9298-221
    This email address is being protected from spambots. You need JavaScript enabled to view it.

    Melanie Naismith

    AUS

    mobile +61 418699608
    This email address is being protected from spambots. You need JavaScript enabled to view it.

    Wendy Chen

    CHN

    mobile +86 13817688303
    This email address is being protected from spambots. You need JavaScript enabled to view it.